Real-Time Efficiency Measurements For Utility Boilers: Project Profile

Abstract:

Pulverised coal-fired utility plant is under increasing pressure to operate at the highest possible efficiency, while remaining within the limits set by regulatory bodies on environmental pollutants. Because fuel costs are the single largest factor in power station operations, even small savings made here are highly desirable in real terms. It is for this reason that utility companies world-wide are investing in control strategies that maximise the efficiency of boiler operation through the control of important boiler variables in, or as near to, real-time as possible. In the UK, the recent introduction of Integrated Pollution Prevention and Control (IPPC) mandates plant operators to operate at the highest practicable efficiency, and this provides an additional impetus to achieve improvements to operating practice that result in efficiency gains.

Specific objectives are:

For the best control over boiler operation, it is necessary to utilise easily measured boiler parameters that respond quickly to the changes in the combustion environment. This is usually done by the continuous monitoring of excess oxygen and carbon monoxide concentrations. An additional and valuable measurement of boiler combustion efficiency is the carbon-in-fly-ash concentration. However, this requires an extractive sampling technique, and even the latest generation of carbon-in-ash analysers operates on a semi-batch basis, and so cannot give real-time data.

There is clearly a need for an on-line technique that is robust, relatively simple to operate and maintain, and that gives high-quality validated information on a combustion efficiency. Such a technique could be readily utilised in existing control systems and the development of a real-time combustion efficiency analyser is the focus of this proposal.

Publication Year:

2002

Publisher:

Department of Trade and Industry

DOI:

No DOI minted

Author(s):

DTI